Putting together a shadow box

Every so often, priceless treasures from our history find themselves abandoned in the attic or basement where they might be forgotten and overlooked. Glass-fronted shadow boxes may be used to keep these things clean and dust-free.

How Shadow Box Operation Works in Context

You need a glass front in order to see what’s within the shadow box. Unscrewing the box’s lid is necessary since the box’s glass is held in place by screws.

Here, we’ll show you how to take down an old door and put this project together step by step. With these tips, you’ll also learn how to patch holes and cut glass. If you can’t find a salvaged door at a fair price, you may make your own antique shadow box in your workshop. If you are looking for shadow box svg, please visit our website.

Find an old door if you want to accomplish this.

With a clear finish, you can appreciate the wood’s natural beauty. Unlike paint, clear finishes do not carry the danger of lead poisoning. In order to proceed, the door must be stripped to its bare wood if it tests positive for lead paint.

Put It Together

Using a circular saw equipped with a rip fence or fingers with a firm grip on the saw’s shoe, cut the door’s hinge-side stile. (This stile has no doorknob holes.) You may be able to liberate a door panel by cutting along the opposite stile and rails.

Trim the Excess

After the finish has dried, use a mitre saw to cut 45-degree mitres into the ends of all four sections. While making these cuts, each component should be positioned against the fence with its rabbet and dado facing outward.

Be careful to cut the rear panel to the right size before assembling it.

Calculate the length and width of the box using the rabbets as a guide. Subtract 1/8 inch from each measurement to enable the panel to vary with the seasons. Use a table saw to trim the back to these somewhat smaller requirements.

Use the Glue first.

Using a cloth, apply glue to the mitres of the short end piece as shown. Each long side piece has a matched mitre at one end.

Keep Miter Joints Stabilized

The glued mitres on the end piece should be aligned with the glued mitres on the other two sides. Use two 2-inch brads to hold the pieces in place after making sure the dadoes and corners are aligned.

The Cup Is Yours for the Taking

Use a felt-tip pen to trace the design on the back of the box onto the glass. If you wish to use the panel as a guide for the glass cutter, reposition it so that the cutter’s wheel is centred on the marks. Immerse the wheel in cutting oil and begin pressing it along the panel while wearing protective gloves.

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