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Top Three Reasons for Using Pneumatic or Air Brakes

Handling the operations of heavy industrial equipment is not an easy task. This is particularly true when heavy machines are required to be stopped quickly and safely during their maintenance. As machines are getting faster, wiser, and more significant, maintenance remains one of the critical challenges for industrial machine operators. Thanks to the presence of pneumatic brake systems, things are more accessible and safer as well. The cost and time lost to repair a broken industrial machine can be disastrous for production. Several industrial units in the US struggle to maintain and repair heavy machinery. The solution lies in air or pneumatic brakes.

Quicker Actuation or Stopping Times

One of the top reasons for including pneumatic or air brakes in heavy and oversized machines is to deliver quick stopping and actuation times. This is important during emergencies to stop large machines in industrial setups and for regular maintenance. Instead of utilizing hydraulic oil or fluid, large and bulky machines are actuated or stopped using compressed air. Air brakes are known for shifting power between large equipment and the transmission instead of delivering stopping power. Pneumatic brakes depend on compressed air for engagement and disengagement, resulting in quicker and safer actuation times.

A Consistent and Safer Option

Electrical and hydraulic braking systems are readily available in an industrial setup. Studies show that air brakes or pneumatic brake systems offer many benefits to large and heavy industrial machines. Pneumatic brakes render safer and quicker response rates than hydraulic brake systems. Furthermore, air brakes don’t include oil or any other fluid, thereby eliminating the risks associated with leaks and spillages in the hydraulic components. Leaking or spillage of oil makes it challenging for machines to stop due to the friction created on the surface. With electrical brakes, power failure can make things complex. Thus, air or pneumatic brakes are considered more consistent and safer than others in an industrial setup.

Maintenance-Friendly and User-Friendly

Heavy industrial equipment, like shovels, grinding mills, draglines, drilling rigs, winches, tug boats, etc., operates in dire environments. The good news is that air brakes are designed with easy-to-use and maintenance-friendly operations. Given the latest designs and more innovative features equipped with the machines, the brakes must be able to perform in more challenging circumstances. Since the machines are getting bigger and heavier, it is difficult for operators to move them faster and safer. Additionally, there is more heat generation from machines which makes regular maintenance a necessity. Pneumatic brakes are designed to adapt to increasing thermal loads by utilizing compressed air.

Conclusion

Pneumatic or air brake designs cater to the demands of complex, intelligent, and evolving industrial machinery. Air or pneumatic brakes are robust, more reliable, and easier to control than hydraulic ones. Moreover, the pneumatic brake system is cost-effective as the chances of failure are significantly lower, especially when compared with hydraulic or electrical brakes. Since there are no leakage or spillage problems, maintenance is also user-friendly and safer.

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